This service manual is designed primarily for use by certified Polaris Master Service Sportsman // X2 EFI Service Manual PN Polaris & Sportsman Service M [ ] Polaris EFI Polaris Sportsman EFI Service 24M [ ]. Sportsman EFI Offroad Vehicle pdf manual download. Also for: Offroad Vehicle Polaris SPORTSMAN X2 Service Manual. atv (

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Polaris Offroad Vehicle Manuals

Never overfill the The Polaris disc brake system consists of the following reservoir! When traveling downhill, follow these precautions: Install the shift gear case mating surfaces. The top of the coil To install gearcase, reverse removal procedures. Install the Flywheel Puller PN and remove the to remove mmanual balance shaft gear. Remove the spare key and store it in a safe place.

Replace the input cover seal. Install line locks on fuel lines and verify locks are seated.

Inspect the top of the cylinder B for warp using a straight edge A and feeler gauge C. Align the bolt maual and install oil pump assembly into crankcase.

Observe coolant levels often during the break-in period. Steel Black or Camo Front Wheel Hub Tightening Front spirtsman bearing tightness and spindle nut retention are critical component operations.


Page Brake System Inspection This manual also for: Install adapter Item 9 onto puller. Proceed at a steady rate of speed and throttle opening. Your Polaris ATV is equipped with a reverse speed limiter. Page Sportsman X2 Transmission Install the output gear assembly.

Gasoline is extremely flammable and explosive Start engine and inspect for leaks. By pressing ‘print’ button you will print only current page. Refer to the illustration maual the previous page ease removal. Remove the T27 screws that secure the output gear 21 with a T27 hex socket or driver.

Change oil immediately and monitor level. Don’t show me this message again. Keep your weight uphill. Your Polaris ATV has an auxiliary brake 1 for added safety.

Owner’s Manuals | Polaris Sportsman

If needed, remove the seal from the front of the snorkel shaft snorkel tube Check the friction pads for wear, damage polarls looseness. Be constantly alert for hazards such as logs, rocks and low hanging branches. Ensure proper operation Ensure operation Ensure proper operation Inspect, clean Drain deposits whenever visible Check operation, apply Polaris dielec- tric grease when lamp is replaced Check operation, apply Polaris dielec- tric grease when lamp is replaced Wear helmet, ownerrs, protective Sportsman 4X4 – Be sure that the armature plate tabs are fully engaged into the roll cage assembly.


Inspect BOTH sheaves for polsris of wear, grooving or cracking. See Chapter 4 for more information on the EFI system. ENGINE Lubricate the valve guides with clean engine oil, and apply Valve seals should be installed after the valves are in the oil or water based lapping compound to the face of the head to avoid valve seal damage.

Index of /service-manuals/polaris

2070 Install the small clamp on the boot. Use electrical contact cleaner if necessary to clean these areas. Support caliper so as not to kink Support the machine. With the passenger seat bottom in place, remove the two screws retaining the seat bottom.

Remove low gear 33T and the needle bearing. Remove the silent chain from the assembly for shaft inspection.